ATMALINE RR5060/S
Fully Automatic Roll-To-Roll Screen Printing Line
A fully automatic screen printing line: unwind-feeding(with web joint table) → optical registration (optional) → printing → drying (optional, IR+hot air, horizontal routing) → rewind-collecting, for in-line fully automatic continuous production.


- Unwind / Rewind: uses air shafts, assures concentricity and non-slip of material roll (stable rolling), fast roll loading/unloading, supplied with choice 3” air shafts (standard) or with 6” air shaft sleeve (optional);
- Web flow: servo-driven rolling, working with web tracking system; servo tensioning controlled by air cylinder supported floating weight roller + servo driven roller;
- Screen printer: adopts ATMA 2-post motorized “PD” version module, integrating all exquisite function sections:
- •Printer section: digital-controlled motor driven 2-post lift, to: print level(off-contact, digitally set) / standby level / cleaning level.
- •Substrate base table section: with dynamical On/Off and volume-adjustable vacuum (to fix material) / air blow-back (air-borne web pass without scratch);
- •Screen section: adjustments: holder arm positioning / air-locking, pneumatic screen holder levels, holder arms(screen) leveling, supplementary positioning by screws, screen frame XYY manual fine-adjustments + further YY servo-driven digital tuning provided by Automatic Alignment system, pneumatic gradual peel-up of screen during print stroke (to prevent sticking, stroke/ speed adjustable; servo-driven type is optional – digital-set stroke length & start/stop points, automatically averaged to print stroke)
- •Squeegee section: squeegee / flood coater pneumatic lift (clear off screen), servo-driven left-right stroke(print / flood coating), digital-set stroke start/stop points & speed; Squeegee / flood coater adjustments: manual mounting positioning, set-down level(depths), leveling(print evenness), inclination angle(deposit thickness), skew angle(to overcome print skips at corners), up/down speeds, pneumatic constant print pressure (digital-set type as optional)...
- Printing / flood coating: servo-driven, stroke / speed digital-controlled, solid drive torque, stable run over entire stroke, fault free.
- Printing / flood coating pressure: standard with manual knob + pressure gauge constant pressure control (pressure 3~62 kgf); optional digital-controlled constant pressure systems may be chosen, individually digital-set from HMI.
- Optical automatic screen-substrate alignment: with hole punching device and optical hole detection sensors, working with servo-driven screen frame move auto-alignment system, achieving precisely registered printing.
- High flatness table: made of thick aluminum alloy board, fine smooth processed and hard anodized(scratch-resistant), achieving flatness at ±0.02mm, realizes fine line/dot printing.
- Control / operation system: high-level industrial computer integrated multiple controls, color LCD touch-operated HMI, provides multiple function parameter setting and immediate operation/monitoring, convenient for operation, complies to faultless demands in digitization, standardization and humanization.
- Safety protection: with error diagnose/alert system, safety restoration, emergency-stop, beacon..., considerate in safety protection.
- Post-print inspection station: manually movable x5 magnifier lens with light + bottom back-light panel, for operator to inspect printing quality.
- Various dryer type for choice (optional): according to material characteristics(thermal/tension durability), ink’s drying characteristics(energy, speed), and productivity demand(type, section length), normal types:
- •IR + Hot Air drying: horizontal conveying type (with carrier belt, or pull-through type) Up/down routing type
- • UV drying: horizontal pull-through type
1. Screen Printer (with unwinder)
Specifications | AT-RR5060/S Screen Printing Machine (with Unwinder) Metric |
AT-RR5060/S Screen Printing Machine (with Unwinder) US Standard Units |
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Machine Dimensions | L 4430 x W 1400 x H 2000 mm | |
Machine weight | 1660 kgs | |
Compressed air source | 5 ~ 7 kg/cm2 | |
Electric power | 3 phase / 380 V / 50/60 Hz | |
Air consumption | 64 L/min | |
Working table height | 1000+30 mm | |
Working table size | 580 x 780 mm | |
Vacuum area | 490 x 740 mm | |
Max. printing area | 500 x 600 mm | |
Min. printing area | 350 x 400 mm | |
Max screen frame O/D size | 800 x 1000 mm | |
Min. screen frame O/D size | 600 x 800 mm | |
Screen frame height | 25 ~ 40 mm | |
Screen up/down | servo motor + brake + reduction gearbox + ball screw | |
Screen peel-off distance | max : 20 mm | |
Screen fine adjustment X/Y | ±10 mm / ±10 mm (added optional digital-servo driven type) | |
Max. material roll width | 520 mm | |
Min. material roll width | 350 mm | |
Max. capacity (full speed & strokes) | 17 pcs/min | |
Squeegee travel speed | 50 ~ 1070 mm/sec | |
Squeegee inclination angle | 20 ± 10º | |
Flood coater inclination angle | 45 ± 5º | |
Print pressure | 3 ~ 62 Kgs | |
Web flow direction | left to right | |
Material roll supply | by air shaft unwind | |
Air shaft spec. | 3” x 2 (1 each for unwind and protective film rewind) (6” shaft sleeve as optional) | |
Shaft drive | by servo motor | |
Unwind web edge tracking | by web guide | |
Tracking detection range | ± 10 mm | |
Tension control | air cylinder supported weight roller + servo tension control | |
Tension adj. range | 0.5 ~ 3.0 kgf | |
Web speed | 30 ~ 300 mm/sec | |
Cutting/joint table | with | |
Anti-static device(optional) | anti-static bar (L 600mm) | |
Dust cleaning device (optional) | contact cleaning roller (L 533mm) + dust-collection adhesive roll | |
Buffer section | servo motor driven | |
Operation interface | Proface 7” HMI, for parameter setting + 100 recipes |
2. AT-TIO5050 IR + Hot Air Circulation Dryer (optional)
Specifications | AT-TIO5050 IR + Hot Air Circulation Dryer Metric |
AT-TIO5050 IR + Hot Air Circulation Dryer US Standard Units |
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Machine dimensions | L 6730 × W 1620 × H 1420 mm (heating length: 5000 mm) | |
Machine weight | 2424 kgs | |
Electric power | 3 phase / 380 V / 60 Hz | |
Power consumption | 50 kw | |
Conveyor belt type | PTFE net belt (width 600 mm) | |
Carried web width | 350 ~ 520 mm | |
Conveyor drive | Induction motor + reduction gearbox driving rubber-wrapped rollers | |
Conveyor height | 1000+30 mm | |
Conveyor direction | Left to right | |
Conveyor speed | Line speed: 2 ~ 18 m/min | |
Heating | by IR + hot air circulation | |
Heating chamber | 5 zones (each 1 m) | |
Conveyor length | equipment length 6.7 m | |
Circulation air | internal top-down hot air circulation | |
Body material | Inside: SUS430 outside: SS41 painted |
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Temperature control | IR: SCR Hot air: SSR |
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Temperature range | Working temp: 80 ~ 120 ºC max.: 150 ºC |
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Circulation system | 7.5” fan-blower | |
Temperature evenness | within set temp ± 3 % | |
Operation interface | Proface 7” touch-operated HMI, 100 recipes | |
Air exhaust | 4” exhaust outlet x 3 6” exhaust outlet x 1 |
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Protection measures | 1. over-temp setting on temperature controller, 10ºC over set heaters are shut off. 2. error display on HMI, beacon + buzzer alert, emergency-stop buttons. |
3. AT-RW5050 Rewinder
Specifications | AT-RW5050 Rewinder Metric |
AT-RW5050 Rewinder US Standard Units |
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Machine dimension | L 2000 × W 1267 × H 1510 mm | |
Machine weight | 500 kgs | |
Compressed air pressure | 5~7 kg/cm2 | |
Electric power | 3 phase / 220 V / 60 Hz | |
Conveyor direction | left to right | |
Air shaft spec. | 3” x 2 (1 each for rewind and protective film unwind) (6” shaft sleeve as optional) |
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Adding protective film roll (optional) | 3” air shaft (6” shaft sleeve as optional) |
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Material roll width | 350 ~ 520 mm | |
Shaft drive | 90º vacuum roller (driven by servo motor) | |
Vacuum roller diameter | ∮164 mm | |
Web speed | 30 ~ 300 mm/sec | |
Vacuum source | ring-blower | |
Rewind web edge tracking | web guide + structural EPC ± 10 mm | |
Tensioning control | by servo motor | |
Tension adj. range | 2 ~ 5 kg | |
Operation interface | Proface 7” touch-operated HMI, parameter setting | |
Anti-static device(optional) | anti-static bar (L 600 mm) | |
Safety measures | emergency-stop button |