SPS ASTRON QX 57
A NEW GENERATION OF FULL SERVO DRIVE
CAMERA IMAGE REGISTRATION
4-POST CYLINDER PRINTING MACHINE
The development of the SPS ASTRON QX range of servo cylinder machines is the result of years of close cooperation between SPS TechnoScreen and ATMA. The result is the best of two worlds, the vast experience of SPS combined with the superior design and production capability of ATMA Champ Ent. Corp.
What type of screen printing machine is the SPS ASTRON QX 57?
The SPS ASTRON QX 57 is a high-precision STOP-cylinder screen printing press designed for functional and industrial printing applications. It uses a fully servo-driven motion system to control the cylinder, screen movement, and print stroke. This design provides stable print dynamics and tight registration required for multi-layer printing processes.
What applications is the SPS ASTRON QX 57 best suited for?
The ASTRON QX 57 is designed for applications that require consistent ink deposition and precise layer alignment. Typical applications include:
Printed electronics
Membrane switches and HMI overlays
Automotive interior components
Plastic cards and security printing
Diagnostic test strips and medical sensors
Functional coatings and specialty films
These processes often require multiple print passes with tight registration tolerances.
What sheet sizes can the SPS ASTRON QX 57 print?
The SPS ASTRON QX 57 supports sheet sizes up to approximately 550 × 750 mm (21.6 × 29.5 inches).
This format range is widely used for:
Printed electronics sheets
Graphic overlays
Labels and specialty films
Plastic cards and industrial components
The machine can also handle smaller sheet formats for development and short production runs.
What substrates can be printed on this machine?
The ASTRON QX 57 is designed to print on thin industrial substrates, including:
PET and polyester films
Polycarbonate sheets
Mylar and coated plastics
Printed electronics substrates
Functional films and laminates
Substrate thickness typically ranges from 0.07 mm to 0.8 mm, depending on the application.
How accurate is the registration on the SPS ASTRON QX 57?
With the integrated CCD camera registration system, the machine can achieve registration accuracy of approximately 30 microns or better.
This level of precision is critical for:
Conductive ink layers
Printed circuits
Sensor structures
Multi-layer membrane switches
The system automatically compensates for sheet position to maintain consistent alignment throughout the production run.
How fast can the SPS ASTRON QX 57 print?
The ASTRON QX 57 can reach production speeds of up to 2,000 sheets per hour depending on the application.
For multi-layer printing using the camera registration system, typical production speeds are around 1,000–1,200 sheets per hour. Actual output depends on substrate handling, ink curing time, and downstream drying equipment.
What advantages does the servo-driven design provide?
The servo-driven architecture provides several advantages for functional printing:
More stable print stroke
Reduced mechanical vibration
Precise control of acceleration and deceleration
Improved repeatability between print cycles
This results in more consistent ink laydown and better registration stability, especially during long production runs.
Is the SPS ASTRON QX 57 suitable for multi-layer printing?
Yes. The machine was specifically designed for multi-layer functional screen printing.
The combination of servo motion control and camera-based registration allows accurate alignment of each printed layer. This is essential for applications such as printed electronics, sensor manufacturing, and other processes where multiple conductive and dielectric layers must align precisely.
Can the SPS ASTRON QX 57 be integrated into a production line?
Yes. The press is typically installed as part of a fully automated production line that includes:
Automatic sheet feeder
Cylinder screen printing unit
Industrial drying system
Automatic sheet stacker
This configuration allows continuous production with minimal manual handling.
How long does it take to change jobs or screens?
The machine is designed for fast job changeovers. Once the sheet size is entered, the system automatically positions the format settings.
Screen changes and registration adjustments can typically be completed in one to two minutes, which minimizes downtime and improves production efficiency.
What support is available for SPS ASTRON QX 57 installations in North America?
RH Solutions LLC provides sales, installation, training, and technical support for SPS cylinder screen printing equipment throughout North America.
Support services typically include:
Application consultation
Machine installation and commissioning
Operator training
Process troubleshooting
Spare parts and service support
This ensures customers can implement the equipment successfully in production environments.
How can I determine if the SPS ASTRON QX 57 is the right machine for my process?
Selecting the correct screen printing system depends on several process parameters, including:
Substrate material and thickness
Print area size
Registration tolerance requirements
Ink chemistry and curing method
Production volume and throughput
Providing this information allows RH Solutions to recommend the most appropriate screen printing configuration for your application.
Need help selecting the right screen printing machine?
Contact RH Solutions LLC to discuss your application requirements, sample testing, or equipment demonstrations.
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