ATMALINE RR3250/C
FULLY AUTOMATIC ROLL-TO-ROLL SCREEN PRINTING LINE
Unwind / Rewind:
• uses air shafts, assures concentricity and non-slip of material roll (stable rolling), fast roll loading/unloading, supplied with choice 3” air shafts (standard) or with 6” air shaft sleeve (optional)
Web flow:
• servo-driven rolling, working with structural EPC tracking system; servo tensioning control
Screen printer:
• ATMA 4-post “OE” precision version module, integrating all function sections:
• Printer section: digital-controlled servo motor driven 4-post lift, to: print level(off-contact, digitally set, air locking - against heavy print pressure) / standby level / cleaning level.
• Substrate base table section: with dynamical On/Off and volume-adjustable vacuum (to fix material); servo-driven 4-post up/down(not air-borne concept)-web pass without scratch);
• Screen section: Adjustments: holder arm positioning / air-locking, pneumatic screen holder levels, holder arms(screen) leveling, supplementary positioning by screws, screen frame XXYY digital-servo driven fine-adjustments; servo-driven gradual peel-up of screen during print stroke (to prevent sticking, stroke/ speed adjustable; servo-driven digital-set stroke length & start/stop points, automatically averaged to print stroke)
• Squeegee section: servo-driven left-right stroke, coordinated to squeegee / flood coateralternative down for printing / flood coating (relative to screen-substrate in fixed position; Squeegee & flood coater both up to clear off screen); Adjustment: digital-set stroke start/stop points & speed, skew angle (to overcome print skips at corners); Squeegee / flood coater adjustments: manual mounting positioning, set-down level(depths), leveling(print evenness), inclination angle(deposit thickness), up/down speeds, digital-set pneumatic driven constant print pressure...
Printing / flood coating:
• servo-driven, stroke / speed digital-controlled, solid drive torque, super stable run over entire stroke, fault free.
Printing / flood coating pressure:
• digital-set constant pressure systems, each providing 3~62 kgf pressure parameter setting in HMI.
Camera visual automatic screen-substrate alignment:
• optional 4 cameras (2 as standard) cameras and servo-driven screen frame move auto-alignment system, achieving precisely registered printing.
High flatness table:
• made of thick aluminum alloy board, fine smooth processed and hard anodized(scratch-resistant), achieving flatness at ±0.02mm, realizes fine line/dot printing. Servo-driven 4-post down during printing / material web pass.
Control / operation system:
• high-level industrial computer integrated multiple controls, color LCD touch-operated HMI, provides multiple function parameter setting and immediate operation/monitoring, convenient for operation, complies to faultless demands in digitization, standardization and humanization.
Safety protection:
• with error diagnose/alert system, safety restoration, emergency-stop, beacon, safety dust covers(optional)..., considerate in safety protection.
Inspection / idle buffer sections:
• to provide ink idling (flow-out, antifoaming...) before work goes for drying, and hand-held camera shooting + magnified monitor display that assist operator eye inspection. (optional)
Various dryer type for choice (optional):
• according to material characteristics(thermal/tension durability), ink’s drying characteristics(energy, speed), and productivity demand(type, section length), normal types:
• IR + Hot Air drying: horizontal conveying type (with carrier belt, or pull-through type) Up/down routing type
• UV during: horizontal pull-through type (other types)
Specifications | AT-RR3250/C Metric | AT-RR3250/C US Standard Units |
Machine dimensions | L 3545 x W 1725 x H 2350 mm | 140" x 68" x 92.5" |
Machine weight | 2,220 kgs | 4894 lbs |
Compressed air source | 6.3 - 7.7 kg/cm² | 90 - 110psi |
Electric power | 3 phase / 380 V / 50/60 Hz | 3 phase / 380 V / 50/60 Hz |
Air consumption | 60 L/min | 16 gallons/min |
Material roll loading | 76.2mm air shaft ×3 (1 each for main material roll, spare material roll, and delaminated protective layer rewind) | 3” air shaft ×3 (1 each for main material roll, spare material roll, and delaminated protective layer rewind) |
Tracking detection range | ±10 mm | ±0.4" |
Web speed | 10 ~ 100 mm/sec | 0.4" - 3.94"/sec |
Anti-static device (optional) | anti-static bar (L 340mm) | anti-static bar (L 13.4") |
Lens FOV | 15 x 20 mm | 0.6" x 0.79" |
Working table size | 380 × 570 mm | 15" x 22.4" |
Vacuum area | 320 × 480 mm | 12.6" x 18.9" |
Printing area | 340 × 500 mm | 13.4" x 19.7" |
Vacuum hole size | ∮0.8 mm (pitch 20 x 20 mm) | ∮0.03" (pitch 0.79" x 0.79") |
Table height | 980+60 mm | 38.6"+2.4" |
Screen frame O/D size | max. 950 × 950 mm ~ min. 700 × 700 mm | max. 37,4" × 37,4" - min. 27.6" × 27.6" |
Screen peel-off distance | 0 - 20 mm | 0 - 0.79" |
Screen cleaning level height | 350 mm | 13.8" |
Printing speed | 20 ~ 625 mm/sec | 0.79" - 24.6" |
Max. printing stroke | 620 mm | 24.4" |
Squeegee/flood coater pressure | 3 ~ 62 Kgf | 1.36 lb - 28 lb |
Squeegee inclination angle range | 20 ± 5º | 20 ± 5º |
Flood coater inclination angle range | 45 ± 5º | 45 ± 5º |
Print head skew angle | ± 4º | ± 4º |
Squeegee depth range | 12 mm adjustable | 0.47" |
SCREEN FRAME HEIGHT: For the convenience of our customers, ATMA prepares all machines sold through RH Solutions to accept roller, diamond chase, and stretch and glue frames with heights 28mm - 52mm (1.1" - 2").
A fully automatic screen printing line: unwind-feeding (with web-connecting table) → camera visual auto-alignment (optional) → printing → [ inspection(optional) → idling(optional) → ] drying (optional, IR+hot air, suspended routing) → rewind-collecting, for in-line fully automatic continuous production.
Suitable for high precision screen printing on various flexible roll materials, such as FPC flexible printed circuits, flexible displays, transfers, flexible thin-film batteries, RFID radio frequency ID tags, and more. Automatic CCD registration corrects alignment of the coiled material substrate on each printing pass for unrivaled accuracy.